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Simulation and Experiments of Material-Oriented Ultra-Precision Machining

Part of the Springer Tracts in Mechanical Engineering Book Series

Editors: Zhang, Junjie; Guo, Bing; Zhang, Jianguo

DOI: 10.1007/978-981-13-3335-4

ISBN: 978-981-13-3334-7

Publisher: Springer Singapore - Springer Journals

Dec 31, 2018

1 - 10 of 11 Chapters

Available

Fundamentals of Nanometric Cutting of Nanotwinned Copper

Zhang, Junjie; Yan, Yongda; Sun, Tao

Pages: 1 –22

[Nanotwinned (NT) Cu containing a high density of growth twin boundaries (TBs) is one emerging precious metal for its extraordinary properties of high strength, intermediate ductility, and high electric conductivity. In the present work, we elucidate the deformation mechanisms of nanotwinned Cu...
Available

Investigation into Plastic Deformation and Machining-Induced Subsurface Damage of High-Entropy Alloys

Li, Jia; Fang, Qihong

Pages: 23 –52

[High-entropy alloys (HEAs), which contain more than five principal elements with equal or near equal atomic percent, exhibit high wear resistant, high strength, and great plasticity. However, the plastic deformation mechanism and the machining-induced subsurface damage of HEAs at nanoscale are...
Available

Investigation into the Realization of a Single Atomic Layer Removal in Nanoscale Mechanical Machining of Single Crystalline Copper

Zhu, Pengzhe; Li, Jianyong

Pages: 53 –76

[It is widely believed that the minimum depth of material removal of single crystalline workpieces is one single atomic layer in nanoscale mechanical machining. However, direct evidence for this is still lacking. In this work, the minimum depth of material removal of single crystalline copper in...
Available

Thermally Assisted Microcutting of Calcium Fluoride Single Crystals

Lee, Yan Jin; Chaudhari, Akshay; Zhang, Jiong; Wang, Hao

Pages: 77 –102

[Optical materials, such as calcium fluoride single crystals, are widely used across various industries for their light transmission capabilities. These materials possess excellent mechanical, physical, and chemical resistant properties but also tend to be very brittle, which poses a challenge to...
Available

Cutting Mechanism and Surface Formation of Ultra-Precision Raster Fly Cutting

Zhang, Guoqing; To, Suet

Pages: 103 –127

[Ultra-precision raster fly cutting (UPRFC) is a discontinuous fly cutting, whereby the diamond cutting tool flies with spindle rotation and cuts the machined surface discontinuously. Accompanying the motion of spindle with a raster tool path covering the whole machined surface, the diamond tool...
Available

Modeling and Experimental Study of Surfaces Optoelectronic Elements from Crystal Materials in Polishing

Filatov, Yu. D.

Pages: 129 –165

[Based on investigations of the mechanism of precision surface formation in workpieces of anisotropic monocrystalline materials for optoelectronics, a generalized model of material removal in polishing with suspensions of polishing powders has been constructed. The removal rate in polishing...
Available

Advanced Applications of Elliptical Vibration Cutting in Micro/Nanomachining of Difficult-to-Cut Materials

Zhang, Jianguo; Suzuki, Norikazu; Shamoto, Eiji

Pages: 167 –200

[Textured surfaces with sophisticated micro/nanostructures can provide advanced and useful functions. To promote widespread use of these textured surfaces with mass production, manufacturing technology of structured surfaces for ultra-precision dies and molds made of hardened steel and tungsten...
Available

Ultra-precision Machining of Hard and Brittle Materials with Coarse-Grained Grinding Wheels

Guo, Bing; Zhao, Qingliang

Pages: 201 –236

[Many attempts have been made to achieve optical surfaces on hard and brittle materials by means of ductile diamond grinding using fine-grained diamond wheels. However, the large wear rate of the fine-grained grinding wheel, which is caused by dressing and by the grinding process, limited the...
Available

Technology Precision Machining of Ceramic Balls in the V-Grooves of Variable Curvature

Pasichnyi, Oleg

Pages: 237 –264

[Many industries employ a great variety of ball bearings, pumps, and other mechanisms, whose performance, service life, and reliability essentially depend on the quality of manufacture of precision ceramic balls. This chapter describes the traditional methods of processing precision balls, their...
Available

The Contribution of Ion Plasma Sprayed Coating to Performance of Precision Diamond Dressing Tools

Lavrinenko, V.; Sheiko, M.

Pages: 265 –276

[This chapter describes the effect of ion plasma sprayed coating on performance of diamond precision dressing tools under diamond-abrasive machining conditions. The use of thick wear-resistant titanium nitride and carbide coating with a compensating interplayer of plastic metal (cobalt) is...

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