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Compatibility studies of nateglinide with excipients in immediate release tablets

Compatibility studies of nateglinide with excipients in immediate release tablets Acta Pharm. 61 (2011) 237­247 DOI: 10.2478/v10007-011-0016-4 Short communication NIHAR RANJAN PANI1* LILA KANTA NATH2 SUJATA ACHARYA3 Experiments were done to assess the compatibility of nateglinide with selected excipients in the development of immediate release tablets of nateglinide by thermal and isothermal stress testing (IST) techniques. To evalu1 Department of Pharmaceutical ate the drug-excipient compatibility, different techniques Technology, Gayatri College of Pharmacy such as differential scanning calorimetric (DSC) study, Sambalpur, Odisha-768200, India infra-red (IR) spectrophotometric study and isothermal 2 Department of Pharmaceutical Sciences stress testing were adopted. The results of DSC study showed that magnesium stearate exhibited some interacDibrugarh University, Dibrugarh tion with nateglinide. However, the results of IR, and Assam-786004, India IST studies showed that all the excipients used in the 3 University Department of Pharmaceutical formula were compatible with nateglinide. Optimized formulations developed using the compatible excipients Sciences, Utkal University, Bhubaneswar were found to be stable over 3 months of accelerated staOrissa, India bility studies (40 ± 2 °C and 75 ± 5 % RH). Overall, compatibility of excipients with nateglinide was successfully evaluated using a combination of thermal and IST methods and the formulations developed using the compatible excipients were found to be stable. Keywords: nateglinide, immediate release tablet, drug-excipient interaction Accepted May 5, 2011 Incompatibility between drugs and excipients can alter drug stability and bioavailability and thereby affect their safety and efficacy. Study of drug-excipient compatibility is an important process in the early development stage of stable solid dosage forms. However, no universally accepted protocol is available for evaluating the drug compatibility with different excipients (1). The few reported methods generally used for such studies have poor predictive values and some are laborious and time consuming. Differential scanning calorimetry (DSC) is widely used for evaluating the drug-excipient interaction (2­7). Though it has well documented advantages, such as requirement of small sample size and rapid results, exposure of drug-excipient mixture to high temperature (300 °C or more) may deteriorate some of the excipients used. The DSC results should be interpreted carefully, since the conclusions based on the DSC results alone can often be * Correspondence; e-mail: niharpani@gmail.com N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. misleading and inconclusive (4, 6). Isothermal stress testing (IST) involves storage of drug-excipient blends with or without moisture at elevated temperature (> 50 °C) for a specific period of time (normally 3­4 weeks) to accelerate drug ageing and its interaction with excipients. IST has specific application in pharmaceutical industry where the interaction between drug and excipients is visually observed and the drug content is determined quantitatively (1, 4, 8, 9). However, the disadvantage of this method is that it is time consuming and laborious. Ideally, both techniques, DSC and IST, should be used in combination during compatibility studies for the selection of excipients. Nateglinide (NTG), a meglitinide derivative, is mainly indicated for the treatment of type-2 diabetics (10). In the present study, DSC, IR and IST were used for the selection of excipients used in the development of immediate release formulations of NTG. In recent years, despite the increasing interest in controlled release drug delivery systems, scientists are paying more attention to developing effective formulations for the poorly soluble drugs, which easily disintegrate and dissolve the active species rapidly in the GIT for better bioavailability. Bioavailability of the poorly soluble drugs from the solid oral dosage forms depends on the disintegration and dissolution of the drug substance (11). EXPERIMENTAL Materials Nateglinide (purity 99.6 %), a gift sample from Glenmark Pharmaceutical Limited, India, was characterized against the working standard of NTG (purity 99.7 %), which was obtained as a gift sample from Novartis Pharmaceutical, USA. The following chemicals and excipients were purchased from commercial sources and used as such: lactose (Libraw Pharma, India), microcrystalline cellulose (Avicel PH-101, FMC, USA), croscarmellose sodium (Ac-Di-Sol, Maple Biotech, India), L-hidroxypropyl cellulose (Hyprolose, Zheijiang Joinway Pharm, China), Polacrilin K (Kyron T314, Corel Pharm, India), polyvinylpyrrolidone (Plasdone K-30, ISP, USA) and magnesium stearate (Mallinckrodt, USA). Methanol and acetonitrile used for the preparation of mobile phase were of HPLC grade (Ranbaxy, India) and water used throughout the HPLC analysis was prepared with a water purifier (Arium, 611UF, Sartorius, Germany). Methods Differential scanning calorimetry. ­ A differential scanning calorimeter (JADE DSC, Perkin Elmer, USA) was used for thermal analysis of the drug and mixtures of drug and excipients. Excipients expected to be used in the development of immediate release tablets of NTG at an appropriate ratio were selected for the study. Individual samples of the drug and excipients as well as physical mixtures of the drug and selected excipients were weighed directly into the DSC aluminum crucible (Table I) and scanned in the temperature range of 50­300 °C under a dry nitrogen atmosphere. The heating rate was 20 °C min­1 and the thermograms obtained were observed for interactions. N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. Table I. Peak temperature and enthalpy values of nateglinide in various drug-excipient mixtures Ratio (drug-excipient) ­ 1:2 1:1 1:1 3:1 3:1 Sample NTG NTG + lactose NTG + polacrilin K NTG + PVP NTG + talc NTG + Mg-stearate Tonset (°C) 137.21 139.80 138.51 137.58 139.63 ­ Tpeak (°C) 144.76 143.48 141.78 140.38 142.81 ­ DHfcorr (J g­1)a 91.0346 89.4321 51.5828 31.8860 40.9006 ­ ÄHfcorr = ÄHfobs/drug conc. in sample (g/100 g). IR spectroscopy. ­ IR spectra of the drug and a blend of drug and selected excipient were recorded on a FTIR spectrophotometer (FTIR-8400S, Shimadzu, Japan) in the range of 4000­500 cm­1 using potassium bromide discs. Isothermal stress testing. ­ In the IST studies, drug and different excipients (Table II) were weighed directly into 4 mL glass vials (n = 2) and mixed on a vortex mixer for 2 min. Water (10 %) was added to each of the vials and the drug-excipient blend was further mixed with a glass capillary (both ends of which were heat-sealed). Table II. HPLC analysis of the samples under IST conditions after 3 weeks of storage Drug remaininga (%) Control valueb 100.8 ± 0.7 101.4 ± 1.3 101.2 ± 2.7 101.8 ± 1.4 100.6 ± 2.7 100.8 ± 1.9 Stressed samplesc 99.7 ± 2.5 100.3 ± 1.7 99.8 ± 0.6 99.3 ± 1.9 99.3 ± 2.0 99.1 ± 1.6 Sample NTG NTG + lactose NTG + polacrilin K NTG + PVP NTG + talc NTG + Mg-stearate a b Ratio (drug-excipient) ­ 1:2 1:1 2:1 3:1 3:1 Mean ± standard deviation (n = 3). Drug-excipient blends without added water and stored in refrigerator (2 to 8 °C). c Drug-excipient blends with 10 % (m/m) added water and stored at 50 °C for 3 weeks. NTG ­ nateglinide, PVP ­ polyvinylpryrolidine. The capillary was broken and left inside the vial to prevent any loss of material. Each vial was sealed using a teflon-lined screw cap and stored at 50 °C in air oven. The samples were periodically examined for any unusual color change. After 3 weeks of storage under the above conditions, samples were quantitatively analyzed using the in-house N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. developed HPLC method. Drug-excipient blends without added water stored in a refrigerator served as controls. For sample preparation, 2 mL of methanol was added into each vial. The mixture was vortexed and transferred to 100-mL volumetric flasks. Vials were rinsed twice with methanol and the volume made up. The samples were centrifuged and the supernatant was filtered through a 0.45-µm nylon membrane filter. After appropriate dilutions, samples were analyzed using HPLC and the drug content was determined from the calibration curve. A Waters 600 Pump based HPLC system equipped with Waters quaternary pump, Waters manual injector, Waters on-line degasser AF, CTO-10 AS VP column oven (at 30 °C) and Waters 2489 UV/Visible detector (detection at 210 nm) was used. Chromatographic separation was performed on a C18 Hypersil column, with mobile phase acetonitrile/phosphate buffer (pH 2.5; 25 mmol L­1) (35:65, V/V; flow rate 1 mL min­1). Formulation development and stability study of tablets. ­ Details of the formulation development of the immediate release tablets of NTG are presented in Table III. In brief, tablets of nateglinide were prepared by wet granulation using a single stroke tablet punching machine (Hardik Engineering Works, India) fitted with 8-mm standard concave punches. Lactose, drug, Polacrilin K (half of the quantity from Table III) and polyvinylpyrrolidone (PVP) were passed through a sieve of 0.177 mm aperture and they were mixed for 20 min in a polyethylene bag. Granules were prepared by kneading with ethanol and were kept for air drying in a tray dryer at 45 °C. Dried granules were passed through a sieve of 0.840-mm aperture to get uniform granules. The another half of Polacrilin K and talc were passed through a sieve of 0.177-mm aperture and mixed with the granules for 15 min in a polyethylene bag. Magnesium stearate was passed through a sieve of 0.177-mm aperture and mixed with the granules for 3 min. Lubricated granules were compressed into tablets. Table III. Composition of immediate release tablets of nateglinide Ingredient Nateglinide Lactose Polacrilin K PVP IPA Talc Mg-stearate % (m/m) 40.0 48.6 4.0 3.4 Qs 2.3 1.7 PVP ­ Polyvinylpyrolidine, IPA ­ Isopropyl alcohol The assay of the tablets was carried out as follows. Accurately weighed tablets (n = 6) were dissolved in 100 mL of methanol. The samples were sonicated (Ultra sonic water bath, Loba Chem, India) for 30 min and then filtered through a nylon membrane filter (0.45-µm pore size). The filtered solution, after appropriate dilution with methanol, was N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. analyzed by a validated UV spectroscopic method (11) at 216 nm (UV-1601, Simadzu, Japan). Drug release of the tablets (n = 6) was studied using a USP-II dissolution apparatus (TDT-06T, Electrolab, India) (12) at 50 rpm. Simulated gastric fluid, pH 1.2 plus 0.5 % sodium lauryl sulphate (SLS) (900 mL) maintained at 37 ± 0.5 °C was used as dissolution medium. The samples (10 mL) were withdrawn at predetermined time points (5, 10, 20, 30, 45 and 60 min) and replaced with an equivalent amount of fresh medium. The samples were filtered through a nylon membrane filter (0.45-µm pore size) and analyzed at 216 nm lmax (11). The cumulative percent drug release was plotted against time to determine the release profile. The optimized tablets of NTG were kept in open Petri dishes and stored in a stability chamber maintained at 40 ± 2 °C and 75 ± 5 % RH (14). The samples were withdrawn periodically and subjected to the assay and dissolution study. RESULTS AND DISCUSSION Drug-excipient compatibility test DSC and IR. ­ Selected DSC scans of drug and drug-excipient mixtures are shown in Figs. 1a-e. Thermal behavior of the pure drug, respective excipient, and the combination of drug and excipient are compared. The onset temperature of peak (Tonset) (140.21 °C), peak transition temperature (Tpeak) (144.76 °C) and heat of fusion or enthalpy (DHf) (91.0346 J g­1) of NTG in various excipient mixtures are summarized in Table I. The DSC thermogram of NTG showed a sharp endothermic peak at 144.76 °C and peak onset at 140.21 °C. In the majority of cases, the melting endotherm of the drug (Tonset and Tpeak) was well preserved with slight broadening or shifting towards the lower temperature range. It has been reported that the shape of the peaks of the DSC thermogram and enthalpy may change due to the presence of impurity in the materials used for analysis (5, 6). Thus, changes in the melting endotherm of the drug from 144.76 to 140.38 °C could be due to the mixing of the drug and excipients, which lower the purity of each component in the mixture and may not necessarily indicate potential incompatibility (7, 15, 16). The DSC thermogram of lactose showed endothermic peaks at 145.29 °C (indicating dehydration of bound water) and 224.59 °C (melting point). Melting endothermic peak of NTG lay at 143.48 °C in the NTG-lactose mixture suggesting that there was no interaction between lactose and NTG (Fig. 1a). The DSC thermogram of polacrilin K showed a broad endotherm at 117.57 °C (starting from 50.80 and ending at 162.63 °C), which may be attributed to the loss of adsorbed water (6, 16). The thermogram of NTG-polacrilin K mixture (Fig. 1b) showed an endothermic peak of NTG at 141.78 °C, indicating that NTG was compatible with polacrilin K. In case of PVP, a broad endotherm was observed at 98.43 °C due to loss of adsorbed moisture (Fig. 1c). The thermogram of the NTG/PVP mixture showed broadening and shifting of the NTG peak to a lower temperature (140.38 °C). This phenomenon may be due to simple mixing of the drug with excipient, which lowered the purity of each com241 N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. a) Lactose + NTG Mixture Nateglinide Lactose 143.22 °C 148.45 °C 144.76 °C 145.29 °C 224.59 °C 48.05 60 80 100 120 140 160 180 200 220 240 280 b) Nateglinide (NTG) Polacrilin K Polacrilin K + NTG mixture 141.78 °C 117.57 °C 144.76 °C 39.99 60 80 100 120 140 160 180 200 220 240 c) Nateglinide (NTG) Polyvinyl Pyrolidone (PVP) 140.38 °C PVP + NTG mixture 98.43 °C 144.76 °C 46.14 60 80 100 120 140 160 180 200 220 Fig. 1. DSC thermogram of nateglinide with a) lactose, b) polacrilin K, c) PVP. 242 N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. d) Nateglinide Talc + NTG mixture Talc 142.81 °C 144.76 °C e) Nateglinide (NTG) Mg stearate + NTG Mg stearate 94.60 °C 94.73 °C 144.76 °C 46.14 60 80 100 120 140 160 180 200 220 240 Fig. 1. Cont. DSC thermogram of nateglinide with d) talc and e) magnesium stearate. ponent (5). This result signifies that NTG and PVP are compatible. In the DSC thermograms of talc, no peaks were observed in the range of 50­300 °C (Fig. 1d). However, the endothermic peak of NTG was well preserved at 142.81 °C in the DSC thermogram of the NTG-talc mixture. It was concluded that NTG was compatible with talc. In the DSC thermogram of magnesium stearate, an endothermic peak was observed at 98.3 °C with an irregular thermogram. The DSC thermogram of the NTG-magnesium stearate mixture showed disappearance of the NTG peak (Fig. 1e), which suggested that there might have been some physical incompatibility between NTG and magnesium stearate. Therefore, the NTG-magnesium stearate mixture was subjected to IR studies and its spectrum was compared with the IR spectra of NTG. Characteristic bands of NTG (Fig. 2a) were observed at 1647 cm­1 (­C=O), 1713 cm­1 (­COOH), 2862­3096 cm­1 (­CH2-cycloalkane) and 3296 cm­1 (­NH stretching). However, the IR spectrum of the N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. a) Transmittance (%) Nateglinide 600 1/cm b) Transmittance (%) Comment; Nateglinide + Mg St No. of Scans; Resolution; Apodization: 1/cm Date/Time; 2/26/2010 12:08:11 PM User; LENONOVO Fig. 2. Fourier transmission infra-red spectrum of a) nateglinide alone b) nateglinide with magnesium stearate. NTG-magnesium stearate mixture (Fig. 2b) showed the respective characteristic bands of NTG at 1647, 1712, 2850­2953 (­CH2-cycloalkane) and 3300 cm­1. The results confirmed that there was no chemical interaction between NTG and magnesium stearate. IST. ­ Lactose, polacrilin K, PVP and talc were used for the formulation of immediate release tablets of NTG as a diluent, superdisintegrant, binder and lubricant, respectively, based on the results of DSC thermograms and IR spectra. The drug-excipient mixtures were tested using the IST technique and the quantitative results are shown in Table II. N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. However, as seen from Table II, there was less than 1% change in the drug concentration in IST samples after 3 weeks of storage under stressed conditions. Moreover, when the HPLC chromatogram of the mixture of NTG and individual excipients was compared with that of pure NTG during the IST sample analysis, it was found that the retention time (9.61 min) and the shape of the NTG peak remained unchanged. Hence, it was concluded that NTG and the excipients used were compatible. In case of the NTG-magnesium stearate mixture, no definite conclusion could be drawn based on the DSC results alone. However, the results of IST studies showed that the residual drug concentration was within the set limits and the characteristic bands of NTG were well preserved in the IR spectrum of NTG-magnesium strearate mixture, confirming their compatibility. Formulation development and stability study The tablets were evaluated after 3 months of storage under accelerated stability conditions (40 ± 2 °C and 75 ± 5 % RH), the results of which are presented in Table IV. It is evident that the formulation is stable in terms of drug concentration, disintegration time (DT) and time required to release 85 % (m/m) of the drug (t85). There was a change in the drug concentration of < 2 %, DT < 1 s and t85 < 0.75 min after 3 months of storage under accelerated stability conditions, leading to the conclusion that the immediate release tablets of NTG were stable after storage under accelerated stability conditions. Table IV. Evaluation of tablets after 3 months of storage at 40 °C and 75 % RH Control value (initial) 99.6 ± 2.4 5.00 ± 0.23 32.14 ± 1.57 14.76 ± 2.19 cm­2) Parameter Drug concentration remained (%)a Hardness (kg DT (s)a t85 (min)a 1 month 99.30 ± 2.8 5.00 ± 1.32 36.21 ± 1.88 15.43 ± 1.26 2 months 98.9 ± 3.4 5.00 ± 1.27 44.32 ± 2.24 15.28 ± 1.20 3 months 98.50 ± 2.5 5.00 ± 1.63 46.11 ± 2.33 15.27 ± 1.82 t85 time required to release 85 % (m/m) of the drug. a Mean ± standard deviation (n = 3). DT ­ disintegration time. CONCLUSIONS The results of the studies confirmed that DSC and IR could be used as rapid methods to evaluate the compatibility between NTG and excipients. However, the isothermal stress testing techniques after storage of the mixture of NTG and individual excipient should also be adopted in conjunction with DSC and IR studies to reach a definite conclusion. In the present study, the DSC analysis along with IR spectroscopy and HPLC analysis (for IST studies) were successfully employed to assess the compatibility of NTG with the excipients used in the development of immediate release tablet formulations. N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. From the results of the DSC studies an interaction was suspected between NTG and magnesium stearate. However, based on the results of IR spectroscopy and IST study, the possibility of incompatibility between NTG and magnesium stearate was ruled out. Therefore, no definite evidence of interaction was observed between NTG and the excipients used in the development of in-house formulations of immediate release tablets of NTG. Based on probable compatibility of the excipients with NTG confirmed by the methods described above, formulations of immediate release tablets of NTG were developed using the excipients studied. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png Acta Pharmaceutica de Gruyter

Compatibility studies of nateglinide with excipients in immediate release tablets

Acta Pharmaceutica , Volume 61 (2) – Jun 1, 2011

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Abstract

Acta Pharm. 61 (2011) 237­247 DOI: 10.2478/v10007-011-0016-4 Short communication NIHAR RANJAN PANI1* LILA KANTA NATH2 SUJATA ACHARYA3 Experiments were done to assess the compatibility of nateglinide with selected excipients in the development of immediate release tablets of nateglinide by thermal and isothermal stress testing (IST) techniques. To evalu1 Department of Pharmaceutical ate the drug-excipient compatibility, different techniques Technology, Gayatri College of Pharmacy such as differential scanning calorimetric (DSC) study, Sambalpur, Odisha-768200, India infra-red (IR) spectrophotometric study and isothermal 2 Department of Pharmaceutical Sciences stress testing were adopted. The results of DSC study showed that magnesium stearate exhibited some interacDibrugarh University, Dibrugarh tion with nateglinide. However, the results of IR, and Assam-786004, India IST studies showed that all the excipients used in the 3 University Department of Pharmaceutical formula were compatible with nateglinide. Optimized formulations developed using the compatible excipients Sciences, Utkal University, Bhubaneswar were found to be stable over 3 months of accelerated staOrissa, India bility studies (40 ± 2 °C and 75 ± 5 % RH). Overall, compatibility of excipients with nateglinide was successfully evaluated using a combination of thermal and IST methods and the formulations developed using the compatible excipients were found to be stable. Keywords: nateglinide, immediate release tablet, drug-excipient interaction Accepted May 5, 2011 Incompatibility between drugs and excipients can alter drug stability and bioavailability and thereby affect their safety and efficacy. Study of drug-excipient compatibility is an important process in the early development stage of stable solid dosage forms. However, no universally accepted protocol is available for evaluating the drug compatibility with different excipients (1). The few reported methods generally used for such studies have poor predictive values and some are laborious and time consuming. Differential scanning calorimetry (DSC) is widely used for evaluating the drug-excipient interaction (2­7). Though it has well documented advantages, such as requirement of small sample size and rapid results, exposure of drug-excipient mixture to high temperature (300 °C or more) may deteriorate some of the excipients used. The DSC results should be interpreted carefully, since the conclusions based on the DSC results alone can often be * Correspondence; e-mail: niharpani@gmail.com N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. misleading and inconclusive (4, 6). Isothermal stress testing (IST) involves storage of drug-excipient blends with or without moisture at elevated temperature (> 50 °C) for a specific period of time (normally 3­4 weeks) to accelerate drug ageing and its interaction with excipients. IST has specific application in pharmaceutical industry where the interaction between drug and excipients is visually observed and the drug content is determined quantitatively (1, 4, 8, 9). However, the disadvantage of this method is that it is time consuming and laborious. Ideally, both techniques, DSC and IST, should be used in combination during compatibility studies for the selection of excipients. Nateglinide (NTG), a meglitinide derivative, is mainly indicated for the treatment of type-2 diabetics (10). In the present study, DSC, IR and IST were used for the selection of excipients used in the development of immediate release formulations of NTG. In recent years, despite the increasing interest in controlled release drug delivery systems, scientists are paying more attention to developing effective formulations for the poorly soluble drugs, which easily disintegrate and dissolve the active species rapidly in the GIT for better bioavailability. Bioavailability of the poorly soluble drugs from the solid oral dosage forms depends on the disintegration and dissolution of the drug substance (11). EXPERIMENTAL Materials Nateglinide (purity 99.6 %), a gift sample from Glenmark Pharmaceutical Limited, India, was characterized against the working standard of NTG (purity 99.7 %), which was obtained as a gift sample from Novartis Pharmaceutical, USA. The following chemicals and excipients were purchased from commercial sources and used as such: lactose (Libraw Pharma, India), microcrystalline cellulose (Avicel PH-101, FMC, USA), croscarmellose sodium (Ac-Di-Sol, Maple Biotech, India), L-hidroxypropyl cellulose (Hyprolose, Zheijiang Joinway Pharm, China), Polacrilin K (Kyron T314, Corel Pharm, India), polyvinylpyrrolidone (Plasdone K-30, ISP, USA) and magnesium stearate (Mallinckrodt, USA). Methanol and acetonitrile used for the preparation of mobile phase were of HPLC grade (Ranbaxy, India) and water used throughout the HPLC analysis was prepared with a water purifier (Arium, 611UF, Sartorius, Germany). Methods Differential scanning calorimetry. ­ A differential scanning calorimeter (JADE DSC, Perkin Elmer, USA) was used for thermal analysis of the drug and mixtures of drug and excipients. Excipients expected to be used in the development of immediate release tablets of NTG at an appropriate ratio were selected for the study. Individual samples of the drug and excipients as well as physical mixtures of the drug and selected excipients were weighed directly into the DSC aluminum crucible (Table I) and scanned in the temperature range of 50­300 °C under a dry nitrogen atmosphere. The heating rate was 20 °C min­1 and the thermograms obtained were observed for interactions. N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. Table I. Peak temperature and enthalpy values of nateglinide in various drug-excipient mixtures Ratio (drug-excipient) ­ 1:2 1:1 1:1 3:1 3:1 Sample NTG NTG + lactose NTG + polacrilin K NTG + PVP NTG + talc NTG + Mg-stearate Tonset (°C) 137.21 139.80 138.51 137.58 139.63 ­ Tpeak (°C) 144.76 143.48 141.78 140.38 142.81 ­ DHfcorr (J g­1)a 91.0346 89.4321 51.5828 31.8860 40.9006 ­ ÄHfcorr = ÄHfobs/drug conc. in sample (g/100 g). IR spectroscopy. ­ IR spectra of the drug and a blend of drug and selected excipient were recorded on a FTIR spectrophotometer (FTIR-8400S, Shimadzu, Japan) in the range of 4000­500 cm­1 using potassium bromide discs. Isothermal stress testing. ­ In the IST studies, drug and different excipients (Table II) were weighed directly into 4 mL glass vials (n = 2) and mixed on a vortex mixer for 2 min. Water (10 %) was added to each of the vials and the drug-excipient blend was further mixed with a glass capillary (both ends of which were heat-sealed). Table II. HPLC analysis of the samples under IST conditions after 3 weeks of storage Drug remaininga (%) Control valueb 100.8 ± 0.7 101.4 ± 1.3 101.2 ± 2.7 101.8 ± 1.4 100.6 ± 2.7 100.8 ± 1.9 Stressed samplesc 99.7 ± 2.5 100.3 ± 1.7 99.8 ± 0.6 99.3 ± 1.9 99.3 ± 2.0 99.1 ± 1.6 Sample NTG NTG + lactose NTG + polacrilin K NTG + PVP NTG + talc NTG + Mg-stearate a b Ratio (drug-excipient) ­ 1:2 1:1 2:1 3:1 3:1 Mean ± standard deviation (n = 3). Drug-excipient blends without added water and stored in refrigerator (2 to 8 °C). c Drug-excipient blends with 10 % (m/m) added water and stored at 50 °C for 3 weeks. NTG ­ nateglinide, PVP ­ polyvinylpryrolidine. The capillary was broken and left inside the vial to prevent any loss of material. Each vial was sealed using a teflon-lined screw cap and stored at 50 °C in air oven. The samples were periodically examined for any unusual color change. After 3 weeks of storage under the above conditions, samples were quantitatively analyzed using the in-house N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. developed HPLC method. Drug-excipient blends without added water stored in a refrigerator served as controls. For sample preparation, 2 mL of methanol was added into each vial. The mixture was vortexed and transferred to 100-mL volumetric flasks. Vials were rinsed twice with methanol and the volume made up. The samples were centrifuged and the supernatant was filtered through a 0.45-µm nylon membrane filter. After appropriate dilutions, samples were analyzed using HPLC and the drug content was determined from the calibration curve. A Waters 600 Pump based HPLC system equipped with Waters quaternary pump, Waters manual injector, Waters on-line degasser AF, CTO-10 AS VP column oven (at 30 °C) and Waters 2489 UV/Visible detector (detection at 210 nm) was used. Chromatographic separation was performed on a C18 Hypersil column, with mobile phase acetonitrile/phosphate buffer (pH 2.5; 25 mmol L­1) (35:65, V/V; flow rate 1 mL min­1). Formulation development and stability study of tablets. ­ Details of the formulation development of the immediate release tablets of NTG are presented in Table III. In brief, tablets of nateglinide were prepared by wet granulation using a single stroke tablet punching machine (Hardik Engineering Works, India) fitted with 8-mm standard concave punches. Lactose, drug, Polacrilin K (half of the quantity from Table III) and polyvinylpyrrolidone (PVP) were passed through a sieve of 0.177 mm aperture and they were mixed for 20 min in a polyethylene bag. Granules were prepared by kneading with ethanol and were kept for air drying in a tray dryer at 45 °C. Dried granules were passed through a sieve of 0.840-mm aperture to get uniform granules. The another half of Polacrilin K and talc were passed through a sieve of 0.177-mm aperture and mixed with the granules for 15 min in a polyethylene bag. Magnesium stearate was passed through a sieve of 0.177-mm aperture and mixed with the granules for 3 min. Lubricated granules were compressed into tablets. Table III. Composition of immediate release tablets of nateglinide Ingredient Nateglinide Lactose Polacrilin K PVP IPA Talc Mg-stearate % (m/m) 40.0 48.6 4.0 3.4 Qs 2.3 1.7 PVP ­ Polyvinylpyrolidine, IPA ­ Isopropyl alcohol The assay of the tablets was carried out as follows. Accurately weighed tablets (n = 6) were dissolved in 100 mL of methanol. The samples were sonicated (Ultra sonic water bath, Loba Chem, India) for 30 min and then filtered through a nylon membrane filter (0.45-µm pore size). The filtered solution, after appropriate dilution with methanol, was N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. analyzed by a validated UV spectroscopic method (11) at 216 nm (UV-1601, Simadzu, Japan). Drug release of the tablets (n = 6) was studied using a USP-II dissolution apparatus (TDT-06T, Electrolab, India) (12) at 50 rpm. Simulated gastric fluid, pH 1.2 plus 0.5 % sodium lauryl sulphate (SLS) (900 mL) maintained at 37 ± 0.5 °C was used as dissolution medium. The samples (10 mL) were withdrawn at predetermined time points (5, 10, 20, 30, 45 and 60 min) and replaced with an equivalent amount of fresh medium. The samples were filtered through a nylon membrane filter (0.45-µm pore size) and analyzed at 216 nm lmax (11). The cumulative percent drug release was plotted against time to determine the release profile. The optimized tablets of NTG were kept in open Petri dishes and stored in a stability chamber maintained at 40 ± 2 °C and 75 ± 5 % RH (14). The samples were withdrawn periodically and subjected to the assay and dissolution study. RESULTS AND DISCUSSION Drug-excipient compatibility test DSC and IR. ­ Selected DSC scans of drug and drug-excipient mixtures are shown in Figs. 1a-e. Thermal behavior of the pure drug, respective excipient, and the combination of drug and excipient are compared. The onset temperature of peak (Tonset) (140.21 °C), peak transition temperature (Tpeak) (144.76 °C) and heat of fusion or enthalpy (DHf) (91.0346 J g­1) of NTG in various excipient mixtures are summarized in Table I. The DSC thermogram of NTG showed a sharp endothermic peak at 144.76 °C and peak onset at 140.21 °C. In the majority of cases, the melting endotherm of the drug (Tonset and Tpeak) was well preserved with slight broadening or shifting towards the lower temperature range. It has been reported that the shape of the peaks of the DSC thermogram and enthalpy may change due to the presence of impurity in the materials used for analysis (5, 6). Thus, changes in the melting endotherm of the drug from 144.76 to 140.38 °C could be due to the mixing of the drug and excipients, which lower the purity of each component in the mixture and may not necessarily indicate potential incompatibility (7, 15, 16). The DSC thermogram of lactose showed endothermic peaks at 145.29 °C (indicating dehydration of bound water) and 224.59 °C (melting point). Melting endothermic peak of NTG lay at 143.48 °C in the NTG-lactose mixture suggesting that there was no interaction between lactose and NTG (Fig. 1a). The DSC thermogram of polacrilin K showed a broad endotherm at 117.57 °C (starting from 50.80 and ending at 162.63 °C), which may be attributed to the loss of adsorbed water (6, 16). The thermogram of NTG-polacrilin K mixture (Fig. 1b) showed an endothermic peak of NTG at 141.78 °C, indicating that NTG was compatible with polacrilin K. In case of PVP, a broad endotherm was observed at 98.43 °C due to loss of adsorbed moisture (Fig. 1c). The thermogram of the NTG/PVP mixture showed broadening and shifting of the NTG peak to a lower temperature (140.38 °C). This phenomenon may be due to simple mixing of the drug with excipient, which lowered the purity of each com241 N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. a) Lactose + NTG Mixture Nateglinide Lactose 143.22 °C 148.45 °C 144.76 °C 145.29 °C 224.59 °C 48.05 60 80 100 120 140 160 180 200 220 240 280 b) Nateglinide (NTG) Polacrilin K Polacrilin K + NTG mixture 141.78 °C 117.57 °C 144.76 °C 39.99 60 80 100 120 140 160 180 200 220 240 c) Nateglinide (NTG) Polyvinyl Pyrolidone (PVP) 140.38 °C PVP + NTG mixture 98.43 °C 144.76 °C 46.14 60 80 100 120 140 160 180 200 220 Fig. 1. DSC thermogram of nateglinide with a) lactose, b) polacrilin K, c) PVP. 242 N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. d) Nateglinide Talc + NTG mixture Talc 142.81 °C 144.76 °C e) Nateglinide (NTG) Mg stearate + NTG Mg stearate 94.60 °C 94.73 °C 144.76 °C 46.14 60 80 100 120 140 160 180 200 220 240 Fig. 1. Cont. DSC thermogram of nateglinide with d) talc and e) magnesium stearate. ponent (5). This result signifies that NTG and PVP are compatible. In the DSC thermograms of talc, no peaks were observed in the range of 50­300 °C (Fig. 1d). However, the endothermic peak of NTG was well preserved at 142.81 °C in the DSC thermogram of the NTG-talc mixture. It was concluded that NTG was compatible with talc. In the DSC thermogram of magnesium stearate, an endothermic peak was observed at 98.3 °C with an irregular thermogram. The DSC thermogram of the NTG-magnesium stearate mixture showed disappearance of the NTG peak (Fig. 1e), which suggested that there might have been some physical incompatibility between NTG and magnesium stearate. Therefore, the NTG-magnesium stearate mixture was subjected to IR studies and its spectrum was compared with the IR spectra of NTG. Characteristic bands of NTG (Fig. 2a) were observed at 1647 cm­1 (­C=O), 1713 cm­1 (­COOH), 2862­3096 cm­1 (­CH2-cycloalkane) and 3296 cm­1 (­NH stretching). However, the IR spectrum of the N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. a) Transmittance (%) Nateglinide 600 1/cm b) Transmittance (%) Comment; Nateglinide + Mg St No. of Scans; Resolution; Apodization: 1/cm Date/Time; 2/26/2010 12:08:11 PM User; LENONOVO Fig. 2. Fourier transmission infra-red spectrum of a) nateglinide alone b) nateglinide with magnesium stearate. NTG-magnesium stearate mixture (Fig. 2b) showed the respective characteristic bands of NTG at 1647, 1712, 2850­2953 (­CH2-cycloalkane) and 3300 cm­1. The results confirmed that there was no chemical interaction between NTG and magnesium stearate. IST. ­ Lactose, polacrilin K, PVP and talc were used for the formulation of immediate release tablets of NTG as a diluent, superdisintegrant, binder and lubricant, respectively, based on the results of DSC thermograms and IR spectra. The drug-excipient mixtures were tested using the IST technique and the quantitative results are shown in Table II. N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. However, as seen from Table II, there was less than 1% change in the drug concentration in IST samples after 3 weeks of storage under stressed conditions. Moreover, when the HPLC chromatogram of the mixture of NTG and individual excipients was compared with that of pure NTG during the IST sample analysis, it was found that the retention time (9.61 min) and the shape of the NTG peak remained unchanged. Hence, it was concluded that NTG and the excipients used were compatible. In case of the NTG-magnesium stearate mixture, no definite conclusion could be drawn based on the DSC results alone. However, the results of IST studies showed that the residual drug concentration was within the set limits and the characteristic bands of NTG were well preserved in the IR spectrum of NTG-magnesium strearate mixture, confirming their compatibility. Formulation development and stability study The tablets were evaluated after 3 months of storage under accelerated stability conditions (40 ± 2 °C and 75 ± 5 % RH), the results of which are presented in Table IV. It is evident that the formulation is stable in terms of drug concentration, disintegration time (DT) and time required to release 85 % (m/m) of the drug (t85). There was a change in the drug concentration of < 2 %, DT < 1 s and t85 < 0.75 min after 3 months of storage under accelerated stability conditions, leading to the conclusion that the immediate release tablets of NTG were stable after storage under accelerated stability conditions. Table IV. Evaluation of tablets after 3 months of storage at 40 °C and 75 % RH Control value (initial) 99.6 ± 2.4 5.00 ± 0.23 32.14 ± 1.57 14.76 ± 2.19 cm­2) Parameter Drug concentration remained (%)a Hardness (kg DT (s)a t85 (min)a 1 month 99.30 ± 2.8 5.00 ± 1.32 36.21 ± 1.88 15.43 ± 1.26 2 months 98.9 ± 3.4 5.00 ± 1.27 44.32 ± 2.24 15.28 ± 1.20 3 months 98.50 ± 2.5 5.00 ± 1.63 46.11 ± 2.33 15.27 ± 1.82 t85 time required to release 85 % (m/m) of the drug. a Mean ± standard deviation (n = 3). DT ­ disintegration time. CONCLUSIONS The results of the studies confirmed that DSC and IR could be used as rapid methods to evaluate the compatibility between NTG and excipients. However, the isothermal stress testing techniques after storage of the mixture of NTG and individual excipient should also be adopted in conjunction with DSC and IR studies to reach a definite conclusion. In the present study, the DSC analysis along with IR spectroscopy and HPLC analysis (for IST studies) were successfully employed to assess the compatibility of NTG with the excipients used in the development of immediate release tablet formulations. N. R. Pani et al.: Compatibility studies of nateglinide with excipients in immediate release tablets, Acta Pharm. 61 (2011) 237­247. From the results of the DSC studies an interaction was suspected between NTG and magnesium stearate. However, based on the results of IR spectroscopy and IST study, the possibility of incompatibility between NTG and magnesium stearate was ruled out. Therefore, no definite evidence of interaction was observed between NTG and the excipients used in the development of in-house formulations of immediate release tablets of NTG. Based on probable compatibility of the excipients with NTG confirmed by the methods described above, formulations of immediate release tablets of NTG were developed using the excipients studied.

Journal

Acta Pharmaceuticade Gruyter

Published: Jun 1, 2011

References