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An improved lap type diffusion-bonded transition joint was developed between titanium (Ti) pipe and stainless steel (SS) pipe with grooves at the interface for use in high pressure-high temperature applications. The groove design was optimised using finite element method (FEM) so as to produce joint strength superior to the strength of the Ti pipe being joined. Elasticplastic FE analyses were performed simulating large displacement and deformation involved. Further, joints were subjected to a simplified pull-out test to assess its strength. A good matching of joint strength, within 10% of FEM prediction and experimental results has been achieved. Design curves were generated using non dimensional parameters like r/t and a1/t (r-pipe radius, t- pipe thickness and a1-groove depth) to arrive at the groove depth for r/t range of 10, 15 and 20. It was demonstrated experimentally that the joint with groove performs better under thermal cycling loads. [Received 12 March 2016; Accepted 27 October 2016] Keywords: Ti-SS joint; Ti-SS grooved joint; design of groove at interface; diffusion bonding; groove design curve; plastic analysis; FEA; finite element analysis; thermal cycling; experimental qualification of groove design. Reference to this paper should be made as follows: Mukherjee, A.B. and Chakravartty, J.K. (2016)
International Journal of Manufacturing Research – Inderscience Publishers
Published: Jan 1, 2016
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