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[This chapter presents a general methodology for the selection of the optimal tool geometry based upon minimization of the work of plastic deformation in metal cutting. It argues that the chip compression ratio is the most objective yet simple ‘gage’ that should be used for the assessment of this work and thus to optimize the tool geometry. Individual and system influences of the major parameters of cutting tool geometry are discussed. The tool cutting edge, rake, flank and inclination angles, as well as edge preparation are included in considerations because these parameters have multi-faced influence on practically all aspects of the metal cutting process and greatly affect the outcome of a machining operation. The chapter offers explanations and rationales for many common perceptions and experimental knowledge concerning the listed parameters.]
Published: Jan 1, 2010
Keywords: Tool Life; Rake Angle; Work Material; Tool Geometry; Contact Length
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