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MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 2020, VOL. 26, NO. 2, 119–143 https://doi.org/10.1080/13873954.2020.1713821 ARTICLE Modelling the clogging of gas turbine filter houses in heavy- duty power generation systems a a Sabah Ahmed Abdul-Wahab , Abubaker Sayed Mohamed Omer , b b Kaan Yetilmezsoy and Majid Bahramian Department of Mechanical and Industrial Engineering, College of Engineering, Sultan Qaboos University, Muscat, Sultanate of Oman; Department of Environmental Engineering, Faculty of Civil Engineering, Yildiz Technical University, Istanbul, Turkey ABSTRACT ARTICLE HISTORY Received 18 June 2019 A prognostic approach based on a MISO (multiple inputs and single Accepted 7 January 2020 output) fuzzy logic model was introduced to estimate the pressure difference across a gas turbine (GT) filter house in a heavy-duty KEYWORDS power generation system. For modelling and simulation of clog- Clogging phenomenon; ging of the GT filter house, nine real-time process variables (ambi- fuzzy logic model; heavy- ent temperature, humidity, ambient pressure, GT produced load, duty power generation inlet guide vane position, airflow rate, wind speed, wind direction system and PM10 dust concentration) were fuzzified using a graphical user interface within the framework of an artificial intelligence-based methodology. The results revealed that the proposed fuzzy logic model produced very small deviations and showed a superior pre- dictive performance than the conventional multiple regression methodology, with a very high determination coefficient of 0.974. A complicated dynamic process, such as clogging phenomenonin heavy-duty GT system, was successfully modelled due to high cap- ability of the fuzzy logic-based prognostic approach in capturing the nonlinear interactions. 1. Introduction In industry, the demand for internal combustion engines continues to rise significantly for generating electricity and operating machinery. Gas turbines (GT) (Figure 1) are internal combustion engines that use ambient air as a working fluid. In these systems, air is compressed by the fan blades as it enters the engine from the intake part, resulting in an increase in the pressure through the compressor. The compressed air is mixed and burned with fuel in the combustion chamber to release energy. The hot exhaust gases provide forward thrust and turn the turbines which drive the compressor fan blades. This released energy is then utilized to rotate the main shaft, and subsequently, produce energy in the required form [1]. Gas turbines are commonly paired with steam turbines through a combined cycle arrangement in power plants where the exhaust heat of the gas turbine is used to power the steam turbine to achieve desired production efficiency. For instance, Mitsubishi Heavy Industries plant initially produced 1050 MW of electrical CONTACT Kaan Yetilmezsoy yetilmez@yildiz.edu.tr; kyetilmezsoy@gmail.com Department of Environmental Engineering, Faculty of Civil Engineering, Yildiz Technical University, Davutpasa, Esenler, Istanbul 34220, Turkey © 2020 Informa UK Limited, trading as Taylor & Francis Group 120 S. A. ABDUL-WAHAB ET AL. Figure 1. Stages of a typical gas turbine engine. energy using six steam turbines (single cycle) with an efficiency of 43%, and currently uses only three combined cycle arrangements and produces up to 1500 MW of energy with an efficiency of 59.1% [2]. GT power plants, unlike steam turbine power plants, do not require much water, because a condenser is not needed in their configuration; hence, they offer an economic advantage [3]. Another advantage of the GT power plants is its ability to accept most commercial fuels to be mixed with air to produce energy and its capability to be switched on and off in a matter of minutes, making them quite favoured in power plants. The GT air intake system is mainly composed of six elements, namely; filter house, silencers, elbow, vertical duct, intake dampers and intake duct. The air is drawn, and its quality is ensured by passing it through the GT filter house. The air then reaches the silencers, which are composed of a single row of silencing baffles fitted inside a silencer casing to insulate the noise. The elbow is bolted to the casing of the silencer to guide and direct the air stream to fit the vertical duct dimensions. The vertical duct guides the air coming from the elbow to fit the dimensions of the compressor air intake flap. In the vertical duct, the air meets the intake dampers, which have no function while the turbine is operational. They are only used when the turbine is off to isolate the area after the vertical duct to prevent ventilation and moisture from entering the compressor. Then, the air passes the intake duct, which is fitted with an inlet cone and attached to the flange of the compressor and has two sections upper and lower. The upper section’s function is to provide the combustion air to the compressor with no turbulence, while the lower section is fixed to the foundation of the air intake system and its function is to provide a connection to the air dryer and detergent for the cleaning process of the compressor blades. The air finally leaves the intake air system when reaching the inlet cone of the compressor where it will encounter the inlet guide vane (IGV) of the compressor and subsequently, complete its path in the GT system. The function of the air intake system is fully dependent on the filter house performance because once the filter house is clogged, the filter modules must be replaced, and they must fit the air intake system exactly [4,5]. The resistance of filter media against airflow results in a difference in static pressure between the input and output faces of the filter, which is called as pressure drop. Pressure drop is a key parameter in the choice of filters and can cause irreversible mechanical resistance problems beyond a certain value. This parameter has a crucial impact on the MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 121 performance of a filter medium, and a rapid increase in the pressure drop is associated with the partial or total clogging of the filter medium [6]. As a result, the clogging of a GT filter house will obstruct the operation of the system due to the reduction in filtration area caused by the accumulation of dust particles on the surface of the filter. The clogging will also cause a decrease in the air mass flow downstream the filter house, which will ultimately diminish the produced load of the GT system [7]. Some investigations were conducted on the effect of the pressure drop in the GT system performance [8,9]. Moreover, past literature investigated the effects of some ambient parameters on filter clogging, such as humidity [10–14] and temperature [14]. Nevertheless, the existing literature is still short of documented studies researching the effects of several ambient and GT system parameters simultaneously in this particular area. The GT filter house is essential to ensure a sufficient quality of combustible air without damaging the components of the GT system. For instance, corrosion and fouling of GT blades will negatively affect the productivity and efficiency of the GT system. A fully clogged filter house will terminate the power generation operation because clogging will prevent air from reaching the combustion chamber, resulting in no released energy. A clogged filter house must be replaced immediately to resume the GT operation. Therefore, development of a representative model will be very useful (i) to determine the effects of several ambient conditions and GT system-related parameters on the clogging of the GT filter house; and (ii) to help pinpoint the reasons that cause high- pressure differences across the filter house. Apart from the above-mentioned studies [8,9,12–14], several successful modelling attempts on the filtration/clogging process can be found in the literature [10,15–21]. Furthermore, Sreenuch et al. [22] proposed a scalable data-driven degradation pattern (a parameterized Takagi–Sugeno fuzzy model) to highlight the potential of the prognostic approach in a real-world filter-clogging case study. In real-time condition monitoring, the authors used a filter-clogging experiment as an aerospace application, and the degradation and model parameter were simulta- neously forecasted online according to noisy measurement updates using a particle filter. However, to the best of the authors’ knowledge, there are no systematic papers specifi- cally devoted to the development and implementation of a more practical artificial intelligence-based model (within the framework of a Mamdani-type fuzzy logic metho- dology) for prediction of the pressure difference across a heavy-duty GT filter. Therefore, without requiring a complex model structure, tedious parameter estimation procedures (e.g. random-walk and kernel smoothing parameter estimations) and detailed first- principles calculations, the present approach can be considered as a unique attempt for modelling of the clogging of an industrial-scale GT filter house system. It is worthy to mention that a deep learning has never been applied to filter-clogging problematic. Nevertheless, the proposed modelling strategy is applicable for a specific installation with a proper learning process (for strictly maintenance purpose, not for designing the filtration strategy). In consideration of the foregoing facts, the specific objectives of this study were as follows: (1) to estimate the pressure difference across a heavy-duty GT filter house by means of a fuzzy logic-based model consisting of several important real-time process variables (i.e. ambient temperature, pressure and humidity, dust concentration, wind speed and direction, compressor airflow rate, inlet guide vane (IGV) position and GT produced load) which affect the clogging of a GT filter house; and (2) to compare the 122 S. A. ABDUL-WAHAB ET AL. proposed artificial intelligence-based methodology against the conventional multiple regression-based method for various descriptive statistical indicators, such as coefficient of determination (R ), mean absolute error (MAE), root mean square error (RMSE), systematic and unsystematic RMSE (RMSE and RMSE , respectively), index of agree- S U ment (IA) and fractional variance (FV). 2. Materials and methods 2.1. Gas turbine filter house and operating conditions The studied heavy-duty gas turbine system is a product of Siemens company model SGT5-4000F with a frequency of 50 Hertz (Hz) and a production capacity of 329 MW (Figure 2). The GT works at a speed of 3000 revolutions per minute and a pressure ratio of 20.1:1. The GT system is equipped with an air intake system produced by BIS Gas Turbine Systems Company GmbH, which supplies the compressor of the GT with a maximum air pressure drop of 10 mbar. The GT filter house consists of weather hoods, bird screens and filter modules (Figure 2). The weather hoods and bird screens are installed to protect the intake air from falling rain and to prevent birds from nesting at the ambient intake area, respectively. The Siemens turbine used in the present study has been located in Oman. The filter modules consist of a self-cleaning pulse filter system, air preheater, evapora- tive cooler and fine filtration stage. The pulse filter system (type: CKD 351-900-140-34, dimension: Ø355 × 900 mm, pressure drop (new filter): 150 Pa, pressure drop (soiled filter): >1000 Pa, elements: 1176 pieces, supplier: Nordic Air Filtration) removes dust particles by passing the air through the filter cartridges that have a filter medium covering their outer surfaces, where more than 96% of the dust particles are removed from the air stream. It is noted that the governing mechanisms of capturing coarse particles are interception, inertial impaction, diffusion and sieving [23]. On the other hand, sieving is rarely the dominant mechanism for a fibrous filter. Since the studied filter system is not only a deep filter, so the cake formed on the medium should have an important contribution to the filter clogging. As time passes the accumulation of the dust particles on the filter cartridge media may damage the filter, so that the studied GT system must have its pulse filters replaced on a yearly basis at ΔP of 900 kPa. The pulse filter of the SGT5-4000F intake system costs about 74,000 USD. The pressure drop of the pulse filter system is 1.5 mbar for a clean filter and more than 10 mbar for a soiled filter. After a preset time, a pulse cleaning cycle starts to clean the filter cartridges with nozzles that blow compressed air from the opposite side of the air stream to push out the particles that are stuck on the filter media when the pressure sensors read a set value of pressure drop. After the pulse cleaning cycle, an automatic conveying cycle starts to collect the dust particles into a bin, and this is done by the dust evacuation system. The particles that are captured in the pulse filter stage are PM particles, which are fractions of airborne particulate matter with a nominal mean aero- dynamic diameter equals to 2.5–10 µm. The air preheater is only worked when the turbine is operating at low-temperature degrees to prevent icing on the fine filter stage, and it consists of a heat exchanger operated by warm water to heat the air stream. MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 123 Airflow Direction Figure 2. Flow chart of the studied heavy-duty gas turbine system. In the evaporative cooler, the clean air is cooled through adiabatic humidification which will cause a rise in the air density and flow rate to achieve higher GT production. In the downstream of the evaporative cooler, the system is equipped with a droplet-catcher to remove moisture from the air stream. The fine filter (where the removal of particles larger than 2 µm occur) has a dust removal efficiency of 93%, and the pressure drop of the air stream (when the filter is clean) ranges from 0.9 to 1.1 mbar but reaches a value of 6 mbar after it is soiled. The maximum allowable value of the total dust concentration in the air downstream the filter house is 0.008 ppm for the particles with a diameter less than 10 µm. The filter house is only operational under these conditions: (i) the pressure drop across the air intake system is lower than 13 mbar; (ii) the pressure drop across the pulse filter system is less than 9 mbar; (iii) the pressure drop across the fine filter stage is less than 4.5 mbar; (iv) the air preheating system is non-operational and the air intake duct is open; (v) the ambient wind speed does not exceed 87.5 knots; and (vi) the air dew point, wet bulb 124 S. A. ABDUL-WAHAB ET AL. and dry bulb temperatures are within the following ranges, respectively: −40–80°C, 0– 100°C and −50–60°C. 2.2. Data collection and descriptive statistics Two groups of data (ambient and GT system data) were collected to conduct the computa- tional analysis of the gas turbine filter clogging. All ambient data were recorded on a daily basis from the Directorate General of Meteorology of Oman. The dust concentration data were provided by the Ministry of Environment and Climate Affair. The GT system data were collected from the plant control office on a daily average basis. The pressure difference across the filter house is measured via delta pressure gauges situated upstream of the pulse filter stage and downstream of the fine filter stage. The pressure transmitting devices are equipped with 4 to 20 mA interfaces which are connected to the plant control office. The compressor IGV position is governed by an actuator and ranges from 0 (fully closed) to 100% (fully open). The airflow rate is measured via sensors that are positioned downstream of the IGV at the compressor inlet. For the GT system, the mass flow rates were calculated between 0 and 588.66 kg/h with an average value of 235.53 (± 114.51) kg/h during the measurement period. Descriptive statistics of model variables considered in the present modelling study are summarized in Table 1. Additionally, nonlinear variations of the model components are depicted in Figure 3. 2.3. A brief representation of input and output variables To develop an efficient model to signify the clogging of a GT filter house, an adequate selection of parameters involved in the modelling is necessary. A thorough process in determining the input and output parameters of the filter-clogging model was conducted to facilitate the process of recognizing the effect of each parameter on the clogging phenomenon. In this study, nine input parameters were chosen, namely; ambient temperature, pressure and humidity, dust concentration, wind speed and direction, compressor airflow rate, inlet guide vane (IGV) position and GT produced load. The pressure difference across the filter house was chosen to be the output parameter of the model because the clogging phenomenon is directly proportional to the pressure drop across the filter house. The present model components are briefly discussed below. Table 1. Data statistics of model variables considered in the present modelling study. #of X Input variables Unit Minimum Maximum Mean SD X Ambient temperature °C 20.44 37.55 28.90 4.48 X Humidity % 17.54 85.96 62.33 13.39 X Ambient pressure mbar 992.01 1018.90 1006.20 7.44 X Gas turbine produced load MW 0.35 236.32 172.79 49.08 X Inlet guide vane (IGV) position % 0.00 76.33 42.07 16.91 X Air flow rate m /s 0.00 605.57 482.91 128.30 X Wind speed knots 2.85 11.77 5.35 1.22 X Wind direction angle 30.00 360.00 132.89 111.80 X PM dust concentration µg/m 0.00 335.59 135.87 51.21 9 10 #of Y Output variable Unit Minimum Maximum Mean SD Y Pressure difference across filter house mbar 0.14 4.71 3.61 1.01 Standard deviation. MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 125 40 100 () b () a () c 0 20 40 60 80 100 120 140 160 180 200 220 240 0 20 40 60 80 100 120 140 160 180 200 220 240 0 20 40 60 80 100 120 140 160 180 200 220 240 Observation number Observation number Observation number X : Ambient temperature (°C) X : Humidity (%) X : Ambient pressure (mbar) 1 2 3 250 80 () e 40 300 50 100 () f () d 0 0 0 20 40 60 80 100 120 140 160 180 200 220 240 0 20 40 60 80 100 120 140 160 180 200 220 240 0 20 40 60 80 100 120 140 160 180 200 220 240 Observation number Observation number Observation number X : Gas turbine produced load X : Inlet guide vane (IGV) X : Air flow rate (m /s) 4 5 6 (MW) position (%) 12 400 () g () i () h 6 150 100 100 2 0 0 20 40 60 80 100 120 140 160 180 200 220 240 0 20 40 60 80 100 120 140 160 180 200 220 240 0 20 40 60 80 100 120 140 160 180 200 220 240 Observation number Observation number Observation number X : Wind speed (knots) X : Wind direction (angle) X : PM dust concentration 7 8 9 10 (µg/m ) () j 0 20 40 60 80 100 120 140 160 180 200 220 240 Observation number Y: Pressure difference across filter house (mbar) Figure 3. Variations of the model components. 2.3.1. Ambient temperature (X ) The ambient temperature is an important parameter because it plays an important role in the air dust in terms of sintering effect which is the compacting of dust particles by forming a mass under high temperatures. Literature also showed that changing the temperature of the air passed through the filter could directly affect the clogging phenomenon, since it had a direct effect on a filter mass [14]. Lin et al. [24] proved the association of the filtration efficiency with the temperature changes of the passing air. At this point, it is noted that the temperature effect is also associated with thetype ofmaterialtobeusedasthe filter medium. For example, Lin et al. [24]used Gas turbine produced load (MW) Wind speed (knot) Ambient temperature (°C) Pressure difference across Humidity (%) Wind direction (angle) Inlet guide vane (IGV) position (%) filter house (mbar) PM dust concentration (µg/m³) Ambient pressure (mbar) Air flow rate (m /s) 10 126 S. A. ABDUL-WAHAB ET AL. a tailor-made ceramic filter element testing system and two ceramic candle filters (CFs) with different filtration characteristics to investigate the effects of various parameters (e.g. temperature, dust concentration and filtration superficial velocity) on the two performance measures (e.g. loading behaviour and dust cakes) of CFs during hot gas filtration process. They reported that the resistance and porosity of dust cakes varied only slightly between 298 K (24.85°C) and 473 K (199.85°C), whereas the resistance abruptly decreased, and the porosity increased when the temperature increased from 473 K to 573 K (299.85°C). In the study, the authors emphasized that the opposite temperature effect on the dust cake structure within a higher temperature range was ascribed to the sintering and dust softening effects. On the other hand, in another study investigating the effect of temperature during cellulose compression, Vaca-Medina et al. [25]reportedadensification between 25° C and 60°C for the commercial cellulose powder samples with different crystallinity levels. They also observed a diminution of cellulose sorption capacity (particularly for themoreamorphous andpolydispersesamplessuch as α-Cellulose) due to reduction of the specific surface area after compression at 160°C. According to the pressure- volume-temperature (PVT) diagrams (normalized isobaric curves) presented in their study, the authors concluded that events of this nature could be characteristic of a sintering mechanism. 2.3.2. Humidity (X ) In humid conditions, the filter media and dust particles tend to absorb the water molecules in the air, which will cause the particles to swell causing a change in their sizes; hence, humidity is a critical factor to consider in GT filter clogging. Several studies reported a significant rise in pressure difference across a filter media when exposed to humid air [12,13,26]. 2.3.3. Ambient pressure (X ) The ambient pressure contributes to dust particles coalescence and consequently affects the clogging of the filter house. It was proven experimentally that varying the air pressure severely affected the filtration efficiency of a filter medium. In a laboratory-scale analysis on the effectiveness of fibrous filters under different air pressures, Xu et al. [27] reported that a noticeable reduction in filtration efficiency (up to 15%) and increase in pressure drop were observed, when the air pressure was increased from 600 to 1300 mbar. They have emphasized that the filtration efficiency was highly affected by the air pressure change at smaller particle sizes. 2.3.4. Gas turbine produced load (X ) The GT load is correlated to the other studied parameters and it is directly affected by clogging of filter house in terms of severe drop at advanced stages of clogging due to insufficient air supply to the combustion chamber [8,9,28,29]. This parameter is critical in modelling of the filter clogging and determining the magnitude of power produced, since it demands certain values of other parameters that have a direct effect on the development of filter clogging. MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 127 2.3.5. Inlet guide vane (IGV) position (X ) The IGV position parameter influences the airflow rate to the compressor in a non-linear trend. The function of the IGV is to provide an adequate pressure drop through compressor inlet and motivate a whirl motion of air before reaching the compressor impeller [30]. The studied system employs the IGV position to alert the system before the pressure difference across the filter house reaches a critical point by sending out an alarm when the pressure difference exceeds a value of [(0.5 + 0.5 × IGV position) × 11] mbar. 2.3.6. Airflow rate (X ) The filter media cause resistance which increases the pressure drop; consequently, the airflow rate will decrease [7]. The airflow rate parameter is important to the study because the production of the GT load is a function of the airflow rate that correlates to the evolution of clogging. The airflow rate was used as an indicator of clogging in a clogging detector invention [31] by using airflow rate sensors that indicate when clogging phenomenon occurs. Additionally, the growth of airflow can accelerate the clogging syndrome of the filter house and increase the pressure difference especially in humid ambient conditions [28]. 2.3.7. Wind speed (X ) and direction (X ) 7 8 The wind speed and direction parameters were proven not to have a direct correlation with the dust load in the atmosphere unless associated with humidity. It was proven that for wind speeds higher than 7.78 knots and at a minimum elevation of 10 m, relative humidity has a specific trend with the dust load in the atmosphere. Therefore, wind speed and humidity along with the variation of wind direction should all be considered for relatively accurate forecasting of dust load [26]. Dehghanpour et al. [32] proved that wind speed and direction have direct effects on the development of dust storms, which come with a sudden rise in the number of dust particles and accelerate the clogging of the filter house. 2.3.8. PM dust concentration (X ) 10 9 PM concentration in the atmosphere is the most critical parameter because this particle size poses a significant impact on the majority of the particulate matter (2.5–10 µm) that are stuck on the filter media. Hinds and Kadrichu [33] reported that a unit mass of dust concentration could increase particle capturing on the filter surface and accelerate the clogging of the filter media. Sunnu et al. [34] proved that augmentation of dust loading rate increased the pressure drop across the filter media and caused clogging to happen in a shorter period. 2.3.9. Pressure difference across filter house (Y) When studying the effectiveness of a filter medium, the main parameter to consider is the pressure difference across the filter media. Almost all studies on filtration processes refer to the pressure difference as the main indicator of filter clogging (e.g. the greater the pressure difference and the stronger the clogging) [10,15–18]. In the studied system, a pressure difference of 13 mbar across GT filter house is a clear indicator of clogging; consequently, all GT operations are seized until the filter house is replaced. 128 S. A. ABDUL-WAHAB ET AL. 2.4. Fuzzy logic methodology The key idea in fuzzy logic, in fact, is the allowance of partial belongings of any object to different subsets of a universal set instead of belonging to a single set completely [35]. There are basically five parts of the fuzzy inference process [36]: In the first step (fuzzification), crisp numerical inputs and outputs are divided into different fuzzy categories associated with linguistic terms (i.e. A, B, C, too-cold, cold, warm, hot, too-hot, large, small, young, old, etc.), where the output is always a fuzzified degree of a specific membership function within the range from 0 to 1 [37]. In the second step, the fuzzy operator (AND or OR) in the antecedent is performed in the FIS. Two kinds of built-in AND methods (min (minimum) and prod (product)), and two kinds of built-in OR methods (max (maximum) and probor (the probabilistic OR TM method)) can be used in the Fuzzy Logic Toolbox of MATLAB® [38]. In this study, the prod method was applied for the AND operator in the present FIS. In the third step, an implication process from the antecedent to the consequent is performed in the FIS. This procedure is defined as the shaping of the consequent (a fuzzy set) based on the antecedent (a single number). The input for the implication process is a single number given by the antecedent, and the output is a fuzzy set [36]. In this study, the prod method was applied for the implication process in the present FIS. In the fourth step, aggregation process is performed to fuzzy sets to obtain a single fuzzy set that represents the outputs of each fuzzy rule. The sum method was applied for the aggregation process in the present FIS, as similarly conducted in the previous studies of the third author [39,40]. In the fifth step, the defuzzifier produces the crisp values corresponding to the final fuzzy outputs as a conclusion [41]. In this study, the centre of gravity (COG or centroid) method was implemented as the most commonly used defuzzification technique for conversion of the resulting fuzzy outputs from the fuzzy inference engine to a number [42]. Considering Fuzzy logic-based prognostic alogrithm for prediction of ΔP across GT filter house 1: Create a FIS file (Name = ‘Filter’) and define type (Type = ‘mamdani’) of [System] 2: Define number of inputs (NumInputs), outputs (NumOutputs), and rules (NumRules) 3: Define AndMethod = ‘prod’, OrMethod = ‘max’, ImpMethod = ‘prod’, AggMethod = ‘sum’ 4: Define DefuzzMethod = ‘centroid’ 5: Create [Input1], . . ., [Input9] and define Name = ‘Ta’, . . ., Name = ‘DC’ 6: Create range vectors for all variables, Range = [20.44 37.55], . . ., Range = [0 335.59] 7: Set number of membership functions, NumMFs = 8 8: Create level trapezoidal shaped membership functions, MF1 = ‘A’, . . . MF8 = ‘H’:’trapmf’ 9: Create a rule base ([Rules]), set weights (1) and connection (or, and) 10: Create FIS matrix for ‘Filter’,a= readfis(‘Filter’) 11: Store the computed data in the Workspace as structure array using data containers (fields) 12: Read structure array with fields of name: ‘Filter’, . . ., rule: [1 × 235 struct] 13: Display FIS input-output diagram, plotfis(a) 14: Display all of the membership functions for a given variable, plotmf(a,’input’,1) 15: Display membership functions for output variable . . ., plotmf(a,’output’,1) 16: Display FIS rules, showrule(a) or display a specific FIS rue, e.g. showrule(a,99) 17: Create a GT system-based data set of variables X1, . . . X9: data = [] 18: Load measured data from MAT-file into workspace: load ‘data’ 19: Perform fuzzy inference calculations: b = evalfis(data,a) 20: Calculate statistics R , R, MAE, RMSE, RMSE , RMSE , MSE, IA, FA2, FV, PSE, CV S U 21: Store the computed data in the Workspace as double-precision floating-point values MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 129 START INTRODUCE INPUTS CRISP Ta Pa GTL Qa WS WD w IGV DC NUMERICAL INPUTS FUZZIFICATION FUZZY F - Pa F - GTL F - IGV F - Qa F - WS F - WD F - Ta F - w F - DC INPUTS RULE 1: IF .... THEN RESULT 1 FUZZY RULE 2: IF .... THEN RESULT 2 INFERENCE DATA BASE DECISION MAKING LOGIC SYSTEM (FIS) (Mamdani) RULE N: IF .... THEN RESULT N RULE BASE AND METHOD F - (Pressure Difference) FUZZY OUTPUT IMPLICATION METHOD AGGREGATION METHOD DEFUZZIFICATION CENTROID METHOD PROD OPERATOR SUM OPERATOR CRISP Pressure NUMERICAL END difference OUTPUT (mbar) Figure 4. A detailed flowchart of the proposed prognostic approach implemented in this study. the above-mentioned steps, a detailed schematic of the proposed fuzzy logic methodology to predict pressure difference across GT filter house is depicted in Figure 4. For the present case, the relevant estimations were attained via the ‘Editor’ window (new M-File) in MATLAB® by implementing some specific built-in functions (e.g. FISMAT = readfis(‘filename’), OUTPUTS = evalfis(INPUTS,FIS)) for the predefined FIS files (created with the extension .fis). Furthermore, the detailed computational steps of the fuzzy logic-based prognostic procedure are presented as pseudo-code below. 2.4.1. Generation membership functions and fuzzy rules In this study, the estimation of the pressure difference across the GT filter house was implemented using trapezoidal-shaped membership functions (trapmf)for the fuzzysub- sets of each model variable. For this purpose, the present fuzzy set categories were expressed in the form of letters (i.e. A, B, C, etc.) to build simple fuzzy rules, as similarly 130 S. A. ABDUL-WAHAB ET AL. performed in the previous studies [37,39,40]. Therefore, the model variables had eight-level trapezoidal-shaped membership functions (trapmf-i,where i = 1,2,3,..., 8)namely A, B, C, D, E, F, G and H instead of long linguistic terms such as moderately low, low, moderate, moderately high, high, very high, etc. For example, a GT system-based data set of ‘X : Ambient temperature (T ) = 23.67°C, X :Humidity (w) = 80.09%, X : Ambient pressure a 2 3 (P ) = 1013.20 mbar, X : Gas turbine produced load (GTL) = 172.34 MW, X :Inlet a 4 5 guide vane position (IGV) = 32.76%, X :Air flow rate (Q ) = 495.79 m /s, X :Wind 6 a 7 speed (WS) = 4.28 knots, X : Wind direction (WD) = 120°, X :PM dust concentration 8 9 10 (DC) = 72 µg/m ,and Y: pressure difference across the GT filter house (ΔP) = 2.69 mbar’, the fuzzy rule was coded as ‘If (Ta is B) and (w is G) and (Pa is H) and (GTL is F) and (IGV is D) and (Qa is G) and (WS is B) and (WD is C) and (DC is C) then (Dp is E)’. For the proposed fuzzy logic model, the present fuzzy set categories and the collected GT system data, the Mamdani-type fuzzy rules were constructed, and a total of 235 rules were then established in the If-Then format using the Fuzzy Rule Editor of MATLAB® R2018a software (V9.3.0.713579, 64-bit (win64), Academic Licence Number: 40,578,168, TM MathWorks Inc., Natick, MA) operating on a Casper Excalibur (Intel® Core i7- 7700HQ CPU, 2.81 GHz, 16 GB of RAM, 64-bit) PC. 2.4.2. Fuzzification of model components In the present study, the FIS (Fuzzy Inference System) Editor GUI (graphical user interface) in the Fuzzy Logic Toolbox (within the framework of MATLAB® R2018a software) was used for modelling and simulation of clogging of the GT filter house. In this computational analysis, nine input variables (T , ω,P , GTL, IGV, Q , WS, WD, DC) a a a and one output variable (ΔP) were fuzzified with eight-level trapezoidal membership functions using a Mamdani-type FIS Editor. Figure 5 illustrates the shapes and ranges of the input variables (X , X , X , ..., X ), and the output variable (Y). The model variables 1 2 3 9 were fuzzified according to the data set collected from GT filter house (see Section 2.2, Table 1). Table 2 summarizes the number of trapezoidal membership functions (trapmf) and their ranks for each of the input and output variables considered in the present fuzzy logic-based model. 2.5. Multiple regression-based analysis In addition to the proposed fuzzy logic model, a multiple regression–based analysis was also conducted within the scope of the present study. For comparative purpose, the real- time process data obtained from the studied GT system were imported directly from Microsoft® Excel® Office 365 (Microsoft Inc., Redmond, WA) which was used as an open database connectivity data source and run under Windows 10 system on the same PC platform which was also used in fuzzy logic modelling. The observed data were then appraised by DataFit® (V8.1.69, Oakdale Engineering, PA, US) multiple regression soft- ware package. In the multiple regression–based analysis, the convergence criteria were selected for the –10 following values of the solution preferences: (a) regression tolerance = 1 × 10 ,maximum number of iterations = 250, and (b) diverging nonlinear iteration limit = 10. When perform- ing the nonlinear regression, Richardson’s extrapolation method was conducted to calculate MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 131 Figure 5. Fuzzification of GT system-based model variables. numerical derivatives for the solution of the models. The multiple regression–based analysis was conducted based on the Levenberg–Marquardt method with double precision. In the computational analysis, the stepwise selection procedure (SSP) was applied as the combination of the forward selection and backward elimination procedures for variable selection process within the framework of DataFit® software. The SSP begins with a forward step (with no variables in the model). After the forward step, the p-values of the variable coefficients are re-examined, and any insignificant variables are removed in the backward step. This process continues until no variables are either added or removed from the model. The SSP is more generally popular than either the forward or backward procedures. As the models were solved on the DataFit® numeric computing environment, they were automatically sorted by the program based on the goodness-of-fit criteria into a graphical interface on the DataFit® numeric computing environment. Additionally, regression 132 S. A. ABDUL-WAHAB ET AL. Table 2. Number of trapezoidal membership functions (trapmf) and their ranks for each of the input and output variables considered in the present fuzzy sets. Level of trapezoidal membership functions (trapmf) Model variables AB C D E F G H X = T [16.88 17.88 23 24] [23 24 25 26] [25 26 27 28] [27 28 29 30] [29 30 31 32] [31 32 33 34] [33 34 35 36] [35 36 39.1 40.1] 1 a X = ω [11.08 16.08 19 24] [19 24 29 34] [29 34 39 44] [39 44 49 54] [49 54 59 64] [59 64 69 74] [69 74 79 84] [79 84 87.92 92.92] X = P [983.02 984.02 1000 [1000 1001 1002 [1002 1003 1004 [1004 1005 1006 [1006 1007 1008 [1008 1009 1010 [1010 1011 1012 [1012 1013 1024.80 3 a 1001] 1003] 1005] 1007] 1009] 1011] 1013] 1025.80] X = GTL [−18.3 − 0.30 1 19] [1 19 37 55] [37 55 73 91] [73 91 109 127] [109 127 145 163] [145 163 181 199] [181 199 217 235] [217 235 237.64 255.64] X = IGV [−9.64 −4.14 1 6.5] [1 6.5 12 17.5] [12 17.5 23 28.5] [23 28.5 34 39.5] [34 39.5 45 50.5] [45 50.5 56 61.5] [56 61.5 67 72.5] [67 72.5 80.16 85.66] X = Q [−50 −4 4 50] [−50 −4 4 50] [96 142 188 234] [188 234 280 326] [280 326 372 418] [372 418 464 510] [464 510 556 602] [556 602 609.14 655.14] 6 a X = WS [2.1 2.7 3 3.6] [3 3.6 4.2 4.8] [4.2 4.8 5.4 6] [5.4 6 6.6 7.2] [6.6 7.2 7.8 8.4] [7.8 8.4 9 9.6] [9 9.6 10.2 10.8] [10.2 10.8 12.74 13.34] X = WD [−2 22 38 62] [38 62 86 110] [86 110 134 158] [134 158 182 206] [182 206 230 254] [230 254 278 302] [278 302 326 350] [326 350 370 394] X = DC [−30 −5 5 30] [5 30 55 80] [55 80 105 130] [105 130 155 180] [155 180 205 230] [205 230 255 280] [255 280 305 330] [305 330 341.18 366.18] Y = ΔP [−0.52 −0.22 0.5 0.8] [0.5 0.8 1.1 1.4] [1.1 1.4 1.7 2] [1.7 2 2.3 2.6] [2.3 2.6 2.9 3.2] [2.9 3.2 3.5 3.8] [3.5 3.8 4.1 4.4] [4.1 4.4 5.02 5.32] MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 133 variables and descriptive statistics of the residual errors, such as standard error of the estimate (SEE), sum of residuals (SR), residual average (RA), residual sum of squares (RSS), coefficient of multiple determination (R ), correlation coefficient (R), and adjusted coeffi- cient of multiple determination (R ) were also determined to evaluate the performance of adj the models. Moreover, t-ratios and p-values were also calculated for the appraisal of the importance of the regression coefficients. An alpha (α) level of 0.05 (or 95% confidence) was used to determine the statistical significance of the model components. 2.6. Measuring of the goodness of the estimate In the present analysis, various descriptive statistical indicators such as coefficient of determination (R ), correlation coefficient (R), mean absolute error (MAE), root mean square error (RMSE), systematic and unsystematic RMSE (RMSEs and RMSEu, respec- tively), mean square error (MSE), index of agreement (IA), the factor of two (FA2), fractional variance (FV), proportion of systematic error (PSE) and coefficient of variation (CV) were used as helpful tools to evaluate the prediction performance of the model [43–46]. Some additional statistical analyses were also implemented using StatsDirect (V2.7.2, StatsDirect, Ltd., Altrincham, Cheshire, UK) statistical software package for the verification of the obtained results. Prior to applying parametric (unpaired or two-sample and matched- pair t tests) or non-parametric tests (the Mann–Whitney U (or the Wilcoxon rank-sum) test or the Kruskal–Wallis test with the Conover–Inman method), the Shapiro–Wilk W (named after Samuel Sanford Shapiro and Martin Wilk) and the Levene’s (named after Howard Levene) tests were consecutively conducted as preconditions to ensure that the subsets (i.e. estimated data obtained from the studied GT system and the predicted outputs from the derived multiple regression-based formula) had a normal or non-normal distribution, and variances (or standard deviations) of the paired groups were homogeneous or unequal. In the case of the data sets were not normally distributed, a non-parametric test was applied instead of a parametric test. Mann–Whitney U test (named after Henry Berthold Mann and Donald Ramson Whitney) or the Kruskal–Wallis test (named after William Kruskal and W. Allen Wallis) was used to compare the considered subsets. Test results were assessed by two-tailed p-values to reflect the statistical significance between paired groups [47]. 3. Results and discussion 3.1. Prediction of pressure difference (ΔP) in the gas turbine filter house Results of the regression analysis showed that three multiple regression-based models (MRM) were proposed by the DataFit® software for the estimation of pressure difference in the GT filter house: (i)a first-order polynomial model with constant term (MRM-1); (ii)a first-order polynomial function without constant term (MRM-2); and (iii)an exponential model (MRM-3). Results of the multiple regression–based analysis are summarized in Table 3. For the best-fit model (herein the first-order polynomial model with constant term: MRM-1); the multiple regression coefficients (a, b, c, . . ., i), constant term (j), and regression variable results including standard error, t-statistics, and corresponding p- values for each variable (X , X , X , ..., X ) are presented in Table 4. The proposed model 1 2 3 9 134 S. A. ABDUL-WAHAB ET AL. Table 3. Summary of the multiple regression-based results. Regression results Residual statistics Calculation MRM-1 MRM-2 MRM-3 sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi SEE: Standard error of the estimate 0.4246 0.4237 0.4381 ½ ðY Y Þ a p i¼1 np SR: Sum of residuals P -9.30E-13 -1.43E-03 -1.8571 ðY Y Þ a p i¼1 RA: Residual average -3.96E-15 6.06E-06 -7.90E-03 ðY Y Þ a p i¼1 RSS: Residual sum of squares (absolute) P 40.5612 40.5623 43.1766 ðY Y Þ a p i¼1 hi RSS: Residual sum of squares (relative) P 40.5612 40.5623 43.1766 ðY Y Þ a p i¼1 Y : Actual data point; Y : predicted values; n: number of data points or observations; σ: standard deviation of data point; p: a p number of parameters or variables in the regression model. Table 4. Model components and regression variable results for the best-fit model (MRM-1). Multiple regression coef- ficients and constant a b term Input variables SE t-ratio p-value a = 4.60E-02 X : Ambient temperature (°C) 1.55E-02 2.96264 0.00338 b = 6.75E-04 X : Humidity (%) 2.62E-03 0.258129 0.79654 c = −1.93E-03 X : Ambient pressure (mbar) 9.55E-03 −0.20168 0.84035 d = −1.07E-03 X : Gas turbine produced load (MW) 6.26E-03 −0.17153 0.86396 e = −1.33E-02 X : Inlet guide vane (IGV) position (%) 4.66E-03 −2.86084 0.00462 f = 8.32E-03 X : Air flow rate (m /s) 2.06E-03 4.043417 0.00007 g = 2.98E-03 X : Wind speed (knots) 2.45E-02 0.121375 0.90350 h = −2.88E-04 X : Wind direction (angle) 2.71E-04 −1.06434 0.28832 i = 9.52E-04 X :PM dust concentration (µg/m ) 6.48E-04 1.468327 0.14341 9 10 j = 0.803 10.07714 0.079636 0.93660 a b Standard error, p-values <0.05 are the most significant. (the best-fit one) defined as a function of nine operating variables [ΔP = f (T , ω,P , GTL, a a IGV, Q , WS, WD, DC)] is given in Eq. (1). 4:60 6:75 1:93 1:07 1:33 ΔP ðmbarÞ¼ ðT Þþ ðωÞ ðP Þ ðGTLÞ ðIGVÞ a a 2 4 3 3 2 10 10 10 10 10 8:32 2:98 2:88 9:52 þ ðQ Þþ ðWSÞ ðWDÞþ ðDCÞþ 0:803 3 3 4 4 10 10 10 10 (1) It is reported that the larger absolute t-ratio indicates the more significant parameter in the regression model. Moreover, the variable with the lowest p-value is considered the most significant [47]. According to the absolute t-ratios and the corresponding p-values of the model components in Table 4; airflow rate, ambient temperature and inlet guide vane (IGV) position have more importance than other variables for the derived poly- nomial model (with constant term) in prediction of pressure difference across filter house. Furthermore, scatter plots of pressure difference across GT filter house as a function of each of the predictor variables are illustrated in Figure 6, indicating that all variables exhibit certain importance within their specific ranges, and none of them could be cut without affecting the outcome of the model. It is also noted that process-related MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 135 5 5 5 4 4 4 3 3 3 2 2 2 1 1 1 () a () b () c 0 0 0 18 20 22 24 26 28 30 32 34 36 38 40 10 20 30 40 50 60 70 80 90 990 995 1000 1005 1010 1015 1020 1025 Ambient temperature (°C) Humidity (%) Ambient pressure (mbar) X : Ambient temperature (°C) X : Humidity (%) X : Ambient pressure (mbar) 1 2 3 5 5 5 4 4 3 3 3 2 2 1 1 1 () d () f () e 0 0 0 0 50 100 150 200 250 0 20406080 0 100 200 300 400 500 600 700 Gas turbine produced load (MW) Inlet guide vane (IGV) position (%) Air flow rate (m /s) X : Gas turbine produced load (MW) X : Inlet guide vane (IGV) position (%) X : Air flow rate (m /s) 4 5 6 5 5 5 4 4 4 3 3 3 2 2 2 () h 1 1 () i () g 0 0 0 0 100 200 300 2468 10 12 0 100 200 300 400 PM dust concentration (µg/m³) Wind speed (knot) Wind direction (angle) X7: Wind speed (knots) X8: Wind direction (angle) X9: PM10 dust concentration (µg/m ) Figure 6. Scatter plots of pressure difference across filter house as a function of each of the predictor variables. aspects of other factors on the clogging phenomenon across filter house are fully elaborated in the previous studies [8–21]. 3.2. Appraisal of the prediction accuracy To quantify the performance of the proposed models, the computational results were 2 2 assessed with various descriptive statistical measures, such as R , R , R,MAE, RMSE, adj RMSE ,RMSE , PSE, IA, FV, FA2 and CV (also known as relative standard deviation, RSD), S U for measuring the models’ predictive accuracy. Statistical results are summarized in Table 5. Looking at the statistical outputs and deviations of the developed models (Table 5 and Figure 7), it can be concluded that the proposed fuzzy logic model demonstrated a very satisfactory performance on the prediction of pressure difference across filter house compared to the multiple regression–based model (R = 0.9735 for FLM and R = 0.8299 for MRM-1). For the present case, the high value of determination coefficient indicated that only 2.65% of the total variations were not explained by the Pressure difference across Pressure difference across Pressure difference across filter house (mbar) filter house (mbar) filter house (mbar) Pressure difference across Pressure difference across Pressure difference across filter house (mbar) filter house (mbar) filter house (mbar) Pressure difference across Pressure difference across Pressure difference across filter house (mbar) filter house (mbar) filter house (mbar) 136 S. A. ABDUL-WAHAB ET AL. Table 5. Descriptive performance indices for the proposed models (n = 235). Developed models Statistical performance indicators Formulations FLM MRM-1 2 2 Determination coefficient (R ) n 0.9735 0.8299 ðO O ÞðP P Þ i m i m i¼1 SSreg R ¼ ¼ n n P P SS þSS res reg 2 2 ðO O Þ ðP P Þ i m i m i¼1 i¼1 SS =df Adjusted coefficient of multiple determination 2 res e 2 n1 0.9724 0.8232 R ¼ 1 ¼ 1ð1 R Þ 2 adj SS =df nk1 tot t (R ) adj Mean absolute error (MAE) 0.1394 0.3416 MAE ¼ jj P O i i i¼1 0:5 Root mean squared error (RMSE) n 0.1660 0.4154 RMSE ¼ ½ P O i i i¼1 hi 0:5 Root mean squared error - systematic (RMSE ) 2 0.0455 0.1703 S P RMSE ¼ ðÞ P O S i i reg i¼1 hi 0:5 Root mean squared error - unsystematic 2 0.1596 0.3789 RMSE ¼ ðÞ P P U i i (RMSE ) reg U n i¼1 ðÞ RMSE Proportion of systematic error (PSE) S 0.0812 0.2021 PSE ¼ ðÞ RMSE 2 3 Index of agreement (IA) 0.9931 0.9528 ðÞ P O i i 6 7 i¼1 IA ¼ 1 4 5 ðÞ jj P O þjj O O i m i m i¼1 qP ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qP ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2 2 Fractional variance (FV) 0.0323 0.0920 ðÞ OiOm ðÞ PiPm 2ðÞ σoσp σ ¼ σ ¼ FV ¼ o p n1 n1 ðÞ σoþσp Factor of two (FA2) 0.9798 0.9227 1 O 0:5 FA2 ¼ 2:0 n P i¼1 Coefficient of variation (CV, %) CV ¼ðÞ RMSE=O 100 4.5991 11.5098 O, P and n indicate the observed, the predicted and the number of data points, respectively. σ is the standard deviation, and the subscripts i and m indicate the data points and mean, respectively. SS : Total sum of squares (proportional to the variance of the data); SS : Sum of squares of residuals (also referred as the tot res residual sum of squares); SS : Regression sum of squares (also referred as the explained sum of squares); df is the reg e degrees of freedom (n – k – 1) of the estimate of the population error variance (where n is the size of the sample, and k is the total number of explanatory variables in the model without including the constant term); df is the degrees of freedom (n – 1) of the estimate of the population variance of the dependent variable. FLM: Fuzzy logic model; MRM-1: Multiple regression model-1 (herein the first-order polynomial model with constant term). fuzzy logic model, while 17.01% of the total variations were not described by the conventional regression approach. Additionally, the very high value of the correlation coefficient (R = 0.9867) signified an excellent correlation between the measured and the fuzzy logic–simulated data. In addition, the value of adjusted determination coefficient (R = 0.9724) was also very high, showing a high significance of the fuzzy logic model adj 2 2 [45]. Liu et al. [48] have reported that the R corrects the R value for the sample size adj and the number of terms in the model. If there are many terms in the model and the 2 2 sample size is not very large, the R may be noticeably smaller than the R [45]. In the adj 2 2 present case, the R was found to be very close to the R value, indicating that the adj appropriateness of the sample size used in the modelling study. Alow valueofthe coefficient of variation (CV = 4.5991%) indicated a very high degree of precision for the proposed fuzzy logic model, as suggested by others [45,49]. As seen from Table 5, other descriptive performance indices also revealed that the developed fuzzy logic model produced smaller errors (MAE = 0.1394 mbar for FLM and 0.3416 mbar for MRM-1, RMSE = 0.1660 mbar for FLM and 0.4154 mbar for MRM-1; RMSE = 0.0455 mbar for FLM and 0.1703 mbar for MRM-1; RMSE = 0.1596 S U MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 137 5 1,5 Multiple regression model (MRM-1) () a Fuzzy logic model 1,0 0,5 0,0 -0,5 1 Observed GT system data -1,0 Multiple regression model (MRM-1) Fuzzy logic model () b 0 -1,5 0 20 40 60 80 100 120 140 160 180 200 220 240 0 20 40 60 80 100 120 140 160 180 200 220 240 Observation number Observation number 5 5 () d () c 4 4 3 3 2 2 1 1 0 0 01234 5 01234 5 Pressure difference across Pressure difference across filter house (mbar): Observed filter house (mbar): Observed Figure 7. Visual comparison of fuzzy logic and the best-fit multiple regression models’ outputs in terms of the pressure difference across GT filter house: (a) head-to-head agreement, (b) variation of residuals, (c) linear correlation between observed data and MRM-1 outputs and (d) linear correlation between observed data and fuzzy logic outputs. mbar for FLM and 0.3789 mbar for MRM-1, and PSE = 0.0812 mbar for FLM and 0.2021 mbar for MRM-1) or deviations (IA = 0.9931 for FLM and IA = 0.9528 for MRM-1; FV = 0.0323 mbar for FLM and 0.0920 mbar for MRM-1; FA2 = 0.9798 for FLM and 0.9227 for MRM-1) and exhibited a superior prediction performance on forecasting the pressure difference across GT filter house compared to the multiple regression–based model. According to parametric/non-parametric statistical analysis, the results of the Shapiro–Wilk W tests showed no evidence of normality for the paired groups of observed data (W = 0.7031, p < 0.0001 < 0.05, n = 235), multiple regression model outputs (W = 0.5221, p < 0.0001 < 0.05, n = 235) and fuzzy logic-based predictions (W = 0.6882, p < 0.0001 < 0.05, n = 235). Thus, the supposition of normality was not corroborated for all groups in favour of the null hypothesis (H :the sample is taken from a normal distribution, p > α = 0.05) of the Shapiro–Wilk W test, since all samples were not taken from a normal distribution for an alpha (α) level of 0.05 (or 95% confidence). For this reason, non-parametric tests (Mann–Whitney U test and Kruskal–Wallis test) were directly performed to compare the considered subsets (observed data and models’ outputs), without applying the Levene’s (W50) test for confirmation of the equality/homogeneity of variances for the paired groups. For the present case, both the Mann–Whitney U test and the Kruskal–Wallis test (with Pressure difference across Pressure difference across filter house (mbar): MRM-1 outputs filter house (mbar) Pressure difference across filter Residual error: Y - Y (mbar) pred obs house (mbar): Fuzzy logic outputs 138 S. A. ABDUL-WAHAB ET AL. the Conover–Inman method) showed that there were no statistically significant differences between the observed data set and the outputs of both multiple regres- sion–based model (two-sided p = p = 0.081) and fuzzy logic model (two-sided MW KW p = p = 0.9913). For both cases, the null hypothesis (H ) was not rejected in MW KW 0 favour of the alternative hypothesis (H )since the p-value was higher than the chosen α level of 0.05 (or 95% confidence). However, when two-sided p-values are scrutinized, it can be concluded that the probabilities of rejecting the null hypothesis of ‘no difference between the observed data and the model outputs’ (in other words, accepting the alternative hypothesis of ‘there is a significant difference between the observed data and model outputs’) were calculated as 0.87% and 91.9%, respectively, for the fuzzy logic model and the multiple regression-based model (MRM-1). To analyse the computational results in a visual manner, rela–ed graphics (including head-to-head agreement, variation of residuals and linear correlations) are also illu- strated in the estimation of pressure difference for the GT system (Figure 7). Although the first-order polynomial model with constant term (MRM-1) produced smaller devia- tions compared to MRM-2 (the first-order polynomial function without constant term) and MRM-3 (the exponential model) (Table 3), the conventional regression approach did not yield satisfactory predictions of the pressure difference across GT filter house as good as the proposed fuzzy logic-based model (Figure 7). 3.3. Discussion on importance and advantages of prognostic modelling in GT filter house For GT filter houses in heavy-duty power generation systems, it is very important to provide an adequate quality of combustible air without damaging the components of the entire system. On the other hand, a completely clogged GT filter house will cut off the power generation process because clogging hinders air from reaching the combustion chamber, causing a negative impact on the operation of GT systems. In such a case, a clogged filter house must be replaced as soon as possible to resume the productivity of the process. Therefore, from the engineering point of view, integration of a fuzzy logic-based prognostic model to the existing real-time system will ensure the process engineer to pre- analyse the probable effects of unexpected changes that cause high-pressure differences across the filter house. Considering the nonlinear variations of both ambient conditions and GT system-related parameters, a system-adapted prognostic modelling scheme will allow the process engineer to take the necessary action in advance for the gas turbine filter houses in heavy-duty power generation systems. In this regard, developing an artificial intelligence modelling-supported fault diagnosis for GT filter houses will help to improve component life and reduce costs, resulting in an increase in the filter house lifetime. These potential economic benefits will be encouraging to use artificial intelli- gence-based process control technology in other similar facilities. In the literature, many models [10,11,19,20,50–52] are proposed to predict filter pressure drop (i.e. clogging) with a quite good accuracy by only knowing the flow rate, the particle size and particle mass. It is noted that the main purpose of these deterministic studies is to explore the mathematical models in prediction of the physical phenomenon such as pressure drop across the gas turbines. Additionally, there are other uncountable physical models [53–58] aimed at illustrating this mechanism, but with a wide range of MATHEMATICAL AND COMPUTER MODELLING OF DYNAMICAL SYSTEMS 139 assumptions, simplifications and neglections. On the other hand, the fuzzy-based models provide a transparent and a systematic analysis for modelling highly complicated and dynamic systems [59]. This prognostic technique has the benefit of the relatively straightforward sets of logical connectives rather than describing complicated mathema- tical statements for the model components in dealing with nonlinear systems [42]. It also helps to develop a sustained early-warning strategy without requiring troublesome parameter approximation procedures [36,42]. From this point of view, this kind of logical models may have a real potential to anticipate filter behaviour in complex environments or to investigate the multi-factorial phenomenon in such dynamic systems. Furthermore, it is noted that some unexpected events (e.g. fire, volcanic dust, etc.) may influence the clogging of the GT filter house by changing the particle properties. The particle nature and size distribution may also strongly change with the location of the turbine (soot particles near urban areas, for example). For varying conditions (i.e. gradual and sudden changes of the model components), the importance of fuzzy logic-based approach becomes more important than conventional or deterministic models, since this method allows a rapid and straightforward prototyping in the FIS (Fuzzy Inference TM System) Editor GUI (Graphical User Interface) by using the Fuzzy Logic Toolbox within the framework of MATLAB®. This computational strategy has the ability to capture complicated inter-relationships and adapting to unforeseen changes in a dynamic and multi-component environment [42,47,60]. On the contrary of classical systems, implementation of the fuzzy logic methodology with an appropriate interactive solution algorithm also provides an opportunity to allow an adequate mapping of real multi-criteria problems quite easily in a cost-effective manner [61]. 4. Conclusion A MISO fuzzy logic-based model has been proposed to make reliable estimations of pressure difference across filters used in modern, heavy-duty, gas turbine power genera- tion systems. According to the descriptive statistical analysis, the proposed prognostic methodology demonstrated more precise and effective forecasts with a satisfactory determination coefficient of 0.974, compared to the conventional multiple regression- based approximation. It has been clearly confirmed that implementation of a fuzzy rule– based expert system provided a simple, efficient and fast method in modelling of a highly nonlinear process, such as clogging of a heavy-duty GT filter house, through a set of logical rules without mathematical formulations. Actually, this is the main advantage of the proposed fuzzy-based model that it is still able to work in a straightforward manner without inquiring the high amount of trainable data. Moreover, the ability to deal with uncertainty and nonlinearity as well as the simplicity of performing a numerical char- acterization for linguistic variables makes the proposed prognostic procedure a unique and novel method compared to others for modelling of the present dynamic system. Finally, considering the usefulness of an artificial intelligence–based modelling scheme, a MIMO (multiple inputs and single output) fuzzy logic-based model (introduc- tion of additional model components and specification of new membership functions with different levels) will be useful to improve the proposed strategy on the GT filter houses. It is also needed to provide additional experimental data from the literature for the validity of the implemented deep learning strategy. Since such points and aspects are 140 S. A. ABDUL-WAHAB ET AL. beyond the scope of the present study, future investigations may potentially provide new insights and viewpoints into the dynamics of the GT filter house. Disclosure statement No potential conflict of interest was reported by the authors. ORCID Sabah Ahmed Abdul-Wahab http://orcid.org/0000-0002-5250-6340 Abubaker Sayed Mohamed Omer http://orcid.org/0000-0001-9240-2856 Kaan Yetilmezsoy http://orcid.org/0000-0003-1478-9957 Majid Bahramian http://orcid.org/0000-0002-7571-5567 References [1] G.E. Power, How a gas turbine works, 2018, https://www.gepower.com/resources/knowl edge-base/what-is-a-gas-turbine, Accessed on January 18, 2018 [2] L.S. Langston, Efficiency by the numbers, Mechanical Engineering Magazine, 2012, https:// memagazineblog.org/2012/07/01/efficiency-by-the-numbers, Accessed on January 18, 2018. [3] V.K. Mehta and R. Mehta, Principles of Power Systems, S. Chand, New Delhi, India, 2011. [4] B.B.M. 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Mathematical and Computer Modelling of Dynamical Systems – Taylor & Francis
Published: Mar 3, 2020
Keywords: Clogging phenomenon; fuzzy logic model; heavy-duty power generation system
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